Success Story: Supply Chain Management
Initial Provisioning Optimizer
Airlines use external service providers to maintain their fleets. Maintenance, repair, and overhaul (MRO) are system-relevant tasks that require enormous planning effort. Unplanned outages (AOGs) are expensive and, above all, mean immediate obligations for the maintenance organization: Defective components must be replaced just-in-time and must be available on short notice worldwide. Most companies keep a large number of replacement components and specialists on hand for this purpose.
%
reduction in capital commitment
Goal
- Implementation of a tailored cost function that captures warehousing and delivery failures as well as the related issues.
- Cost reduction for the components held in stock while maintaining the same service level.
Challenges
- The interests of the parties involved are often conflicting: the airlines demand a globally high service level or protection level.
- On the other hand, the maintenance organization wants to keep the bound capital and the costs for delivery failures as low as possible.
- In addition, the warehouse topology must be included in the planning.
Solution
- The solution IPO from mi Solutions optimizes the stocking of spare parts and takes all relevant aspects into account.
- Modern methods of operations research, combinatorial optimization and AI are used for this.
- Successful modeling of a process that cannot be mapped correctly in the existing ERP system.
- In addition, IPO makes it possible to simulate the effects of the selected warehouse configuration and thus verify the results.
- Possibility of using sensitivity analysis to investigate the consequences of uncertain input data on the selected warehouse configuration.
Result
- Global optimization of stock levels with simultaneous consideration of all locations
- Achievement of a defined service or protection level
- Compliance with budget ceilings
- Compliance with an upper cost limit for delivery failures
- Consideration of the current stock situation
- Achieving a higher service level with an identical budget
- Verification of the results through simulation and analysis overview
Your Contact

Carlos Ayala Jiménez
Phone: +49 1516 2 60 74 21
eMail:
